Harbor Freight Tools Chainsaw 99835 User Manual

Chainsaw  
Chain Breaker / spinner  
Model 99835  
asseMBly, Operating, and MaintenanCe  
instruCtiOns  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
distributed exclusively by harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe this Manual.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
that may affect its operation. A guard  
or other part that is damaged should  
be properly repaired or replaced by a  
qualified technician unless indicated  
elsewhere in this manual.  
5.  
6.  
keep hands away from  
anvil area.  
wear thick jeans and  
steel-toed work boots to  
help prevent injury  
8. Keep Hands clear of anvil when  
pressing pin.  
caused by flying debris.  
saVe these  
Chain Breaker use and Care  
instruCtiOns.  
1. keep Children away - all visitors  
should be kept at a distance from  
work area.  
2. When servicing use only identical  
replacement parts.  
3. Use Right Tool - Do not use Tool for  
any job except that for which it is  
intended.  
4. Do not Force Tool - It will do the  
job better and with less likelihood  
of injury at the rate for which it was  
designed.  
5. Store Idle Tools Indoors - When not in  
use, Tools should be stored indoors  
in dry, and high or locked-up place  
- out of reach of children.  
6. Maintain Tool With Care - Keep tool  
maintained to reduce the risk of  
injury. Follow instructions for lubricat-  
ing and changing accessories. Keep  
handles dry, clean, and free from oil  
and grease.  
7. Check Damaged Parts - Before  
further use of the Tool, a guard or  
other part that is damaged should  
be carefully checked to determine  
that it will operate properly and per-  
form its intended function. Check for  
alignment of moving parts, binding  
of moving parts, breakage of parts,  
mounting, and any other condition  
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
and pressure applied to the tool dur-  
ing chain breaking and rivet spinning.  
speCiFiCatiOns  
Removing and  
2. Use the Tool Base (1) as a template  
to mark the bench top. Drill two 5/16”  
holes for mounting bolts (not includ-  
ed), being careful not to drill into any  
hidden electric or utility lines. Mount  
the Base using bolts, washers and  
nuts (not included); tighten securely.  
Materials Application  
reinstalling pins in  
chainsaw chains  
1/4”, 0.325”, 3/8”,  
0.404”, 7/16” and  
1/2” Pitch.  
Anvil Sizes  
unpaCking  
3. Mount the Breaker Lever (3) into the  
Breaker Cam (15). Secure the Lever  
in place using one Hex Set Screw  
(18). Be sure Lever and Cam turn  
freely, then tighten screw securely us-  
ing included Hex Wrench (20).  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
4. Insert the Breaker Punch (19) into the  
Tool Holder (21). Hold in place using  
one Hex Screw (18). Tighten securely  
using included Hex Wrench (20).  
set up instruCtiOns  
read the entire  
iMpOrtant saFety  
instruCtiOns section at the  
beginning of this manual  
including all text under  
subheadings therein before set  
up or use of this product.  
Functions  
1. This tool is intended to break apart  
and reassemble chains for chain  
saws.  
available accessories/  
attachments  
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
use of any  
accessory or  
attachment other  
assembly  
than those listed below may  
increase the risk of serious  
injury.  
1. This tool must be bench mounted be-  
fore use. To bench mount, choose an  
appropriate work bench for mounting.  
The workbench must be solid, level  
and strong enough to support the  
1. This Tool includes two sets of Dies for  
spinning the chain rivets. These are  
to fit the diameter of your chain rivets.  
weight of the tool, the work material,  
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
to disassemble (Break) the Chain  
Spinner Die  
Thrust Die  
5/32”W x 7/32”L  
7/32” Dia. Cup  
Small  
Large  
1. Fit the chain to the correct notch on  
the Anvil (2). Be sure the rivet lines  
up under the hole in the bottom of the  
slot in the Anvil.  
7/32” W x 11/32” L 9/32” Dia. Cup  
3. The Anvil (2) has settings for 6 differ-  
ent chain sizes.  
2. Position the Anvil (2) and chain di-  
rectly under the Breaker Punch (19).  
Chain Pitch and Width  
1/4” Pitch: 0.233” Wide  
0.325” Pitch: 0.255” Wide  
3/8” Pitch: 0.297” Wide  
0.404” Pitch: 0.326” Wide  
7/16” Pitch: 0.345” Wide  
1/2” Pitch: 0.389” Wide  
3. Lower the Breaker Lever (3) to lower  
the Breaker Punch (19) onto the  
rivet. Be sure the Breaker Punch is  
centered on the rivet, and the rivet is  
centered over the hole in the bottom  
of the Anvil.  
When in operation, place the Anvil as  
required to position the chain directly  
under the Breaker Punch (19).  
4. Pull down on the Breaker Lever (3) to  
drive the rivet out of the chain.  
5. If the rivet binds, recheck the align-  
ment of all parts. Apply a small  
Operating instruCtiOns  
amount of penetrating oil. Retry driv-  
ing the rivet out of the chain.  
6. When the rivet has been driven out,  
remove the chain from the Anvil (2).  
Check for any damage to the links.  
read the entire  
iMpOrtant saFety  
inFOrMatiOn section at the  
beginning of this manual  
including all text under  
to reassemble (spin) the Chain  
subheadings therein before set  
up or use of this product.  
1. Select either the Large or the Small  
Spinner and Thrust Dies (11 and 12)  
and insert into the Spinner Sleeve  
(10) and Thrust Handle (13) respec-  
tively. Always use a matched set of  
dies, do not mix sizes.  
1. Before operating the Chain Breaker,  
wear ANSI-approved safety goggles  
and other safety gear. Safety gog-  
gles and other safety gear are sold  
separately.  
2. Apply a small amount of light grease  
to the rivet. Insert the rivet into place,  
loosely assembling the chain.  
2.  
Keep hands away from  
Breaker Punch (19), Spin-  
ner Sleeve (10), Spinner Die  
(11), and Thrust Die (11)  
3. Drape the chain over the Guide  
Wheels (4) to hold it in place for spin-  
ning. The position of the wheels can  
be adjusted using the Wheel Locking  
Screws (5). Be sure the rivet is cen-  
tered on the Dies.  
during operation. Severe pinch haz-  
ard exists at these areas during  
operation.  
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
4. Rotate the Thrust Handle (13) clock-  
wise until the chain rivet is held  
against the Spinner Die (11).  
tO preVent  
seriOus injury FrOM  
tOOl Failure:  
do not use damaged  
equipment. if abnormal noise  
or binding occurs, have the  
problem corrected before  
further use.  
5. Check again to be sure the rivet is  
lined up with the Dies and the open-  
ings in the chain links.  
6. Apply a small amount of oil to the  
faces of the Dies (11 and 12).  
7. Turn the Spinner Handle (7) clock-  
wise to begin forming the rivet head.  
At the same time, slowly turn the  
Thrust Handle (13) to keep the rivet  
centered and provide resistance to  
the pressure applied by the Spinner  
Die.  
Cleaning, Maintenance, and  
lubrication  
1. BeFOre eaCh use, inspect the  
general condition of the Tool. Check  
for loose screws, misalignment or  
binding of moving parts, cracked or  
broken parts and any other condition  
that may affect its safe operation.  
8. Once the rivet head is formed, turn  
both the Spinner Handle (7) and  
Thrust Handle (13) counterclockwise  
to release the chain.  
2. aFter use, clean external surfaces  
of the Tool with clean, moist cloth.  
9. Check the rivet to be sure is is prop-  
erly formed. Check the chain to be  
sure it is not damaged and moves  
freely.  
3. Occasionally coat bare metal com-  
ponents with a light coating of oil to  
prevent corrosion.  
4. Store this tool in a dry location away  
from moisture or corrosive materials.  
MaintenanCe and  
serViCing  
please read the FOllOw-  
ing CareFully  
procedures not  
THe MANUFACTUReR AND/OR DISTRIBUTOR HAS  
PROvIDeD THe PARTS LIST AND ASSeMBLy DIAGRAM IN  
THIS MANUAL AS A ReFeReNCe TOOL ONLy. NeITHeR  
THe MANUFACTUReR OR DISTRIBUTOR MAKeS ANy  
RePReSeNTATION OR WARRANTy OF ANy KIND TO  
THe BUyeR THAT He OR SHe IS qUALIFIeD TO MAKe  
ANy RePAIRS TO THe PRODUCT, OR THAT He OR  
SHe IS qUALIFIeD TO RePLACe ANy PARTS OF THe  
PRODUCT. IN FACT, THe MANUFACTUReR AND/OR  
DISTRIBUTOR exPReSSLy STATeS THAT ALL RePAIRS  
AND PARTS RePLACeMeNTS SHOULD Be UNDeRTAKeN  
By CeRTIFIeD AND LICeNSeD TeCHNICIANS, AND NOT  
By THe BUyeR. THe BUyeR ASSUMeS ALL RISK AND  
LIABILITy ARISING OUT OF HIS OR HeR RePAIRS TO THe  
ORIGINAL PRODUCT OR RePLACeMeNT PARTS THeReTO,  
OR ARISING OUT OF HIS OR HeR INSTALLATION OF  
RePLACeMeNT PARTS THeReTO.  
specifically explained in this  
manual must be performed only  
by a qualified technician.  
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
asseMBly diagraM  
21  
part # description  
Qty  
1
part # description  
Qty  
2
1
2
Base  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
Spinner Die  
Thrust Die  
Anvil  
1
2
3
Breaker Lever  
Guide Wheel  
Wheel Locking Screw  
Spinner Grip  
Spinner Handle  
Hex Nut  
1
Thrust Handle  
Spring Pin  
1
4
2
1
5
2
Breaker Cam  
1
6
1
Cam Holder Cover  
Spring  
1
7
1
1
8
1
Hex Screw m5  
Breaker Punch  
Hex Wrench m2.5  
Tool Holder  
2
9
Flat Bearing  
Spinner Sleeve  
1
1
10  
1
1
1
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
liMited 90 day warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTy IS exPReSS-  
Ly IN LIeU OF ALL OTHeR WARRANTIeS, exPReSS OR IMPLIeD, INCLUDING THe  
WARRANTIeS OF MeRCHANTABILITy AND FITNeSS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
record products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 99835  
For technical questions, please call 1-800-444-3353.  
Page 8  
 

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